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The SMT-Series aqueous
cleaning / de-fluxing systems are the electronic assembly industry’s
most popular batch-format de-fluxing systems. Designed to provide fully
automatic operation, the SMT-Series cleaning systems offer one-touch
cleaning, cleanliness testing and drying functions.
  Technology: All SMT-Series cleaning systems
feature an Intel X-Scale computer controller operating under the highly
robust and stable Windows CE operating system. A 10.4” (26.4 cm)
touch-screen interface provides for exceptionally intuitive programming.
Real-time graphic displays allow an operator to monitor all program
functions from one highly visible screen while multi-level password
protection prevents unauthorized program changes. Optional features
such as multi-language support and SPC data-viewing via a built-in web
server make the SMT-Series control system unrivaled.
Cleaning Power:
The SMT1000-Series cleaning systems provide more cleaning and
drying
power than any other brand. Aqueous Technologies’
unique "Focus-Wash" spray system directs cleaning solution to all areas of the
boards, including between and under components. The unique (patent
pending) oscillating board rack and asymmetrical spray nozzle design
produce millions of overlapping spray patterns, virtually
eliminating shadowing. Focus-Wash produces more than five times
the impact pressure of former models. The SMT Series cleaners are
designed for fine-pitch, high density SMT assemblies.
All SMT-Series cleaning systems provide cleanliness results far
exceeding military and IPC cleanliness standards. An on-board
cleanliness testing system automatically monitors cleanliness and
continues the cleaning cycle until the desired cleanliness level has
been achieved. Access to historical cleanliness results is available
via the built-in SPC data web server.
Drying Power:
The SMT-Series cleaning systems are equipped with the most powerful
drying system of any batch-format
de-fluxing system. A powerful 1,500 CFM blower directs heated air into
the wash/dry chamber. Fast, thorough drying is a hallmark of all
SMT-Series cleaners.
Discharge Configurations:
The SMT1000 Series cleaners are available in three discharge
configurations:
Low Discharge
 |
SMT1000-LD
(Low Discharge)
The SMT1000-LD aqueous cleaning / de-fluxing system is capable
of removing all flux residues (Rosin, No-Clean, and Water
Soluble). The SMT1000-LD is equipped with a built-in wash
solution recycler, allowing the wash solution to be filtered and
reused. Rinse water is directed to drain. LD–Series cleaners
feature separate wash and rinse pumps to eliminate
cross-contamination of wash solution and rinse water and to
reduce wash solution loss. |
Zero-Discharge
 |
SMT1000-ZD
(Zero Discharge)
The SMT1000-ZD aqueous cleaning / de-fluxing system is capable
of removing all flux residues (Rosin, No-Clean, and Water
Soluble). The SMT1000-LD is equipped with a built-in wash
solution recycler, allowing the wash solution to be filtered and
reused. Spent wash solution and rinse water are directed to an
evaporator (included). No water is sent to drain. LD–Series
cleaners feature separate wash and rinse pumps to eliminate
cross-contamination of wash solution and rinse water and to
reduce wash solution loss. |
Closed-Loop
 |
SMT1000-CL
(Closed-Loop)
The SMT1000-CL aqueous cleaning / de-fluxing system is capable
of removing water-soluble flux residues. The SMT1000-CL is
equipped with a built-in closed-loop recycler, directing all
process water through a filtration and de-ionization system. No
water is sent to drain. |
New
Upper Board rack Upgrade Now Available on all SMT1000 Series Cleaners!
Double Throughput With an Upper Board
Rack Upgrade!
The
SMT1000 Series cleaners are now available with an upper board rack upgrade.
 
Previously,
installation of an upper board rack interfered with the flow and diffusion
patterns of the rotating spray system.
Not anymore! Machines
with an Upper Board Rack Upgrade will be fitted with a mid-level dual
rotating spray arm assembly, allowing high pressure fluid to be sprayed
downward onto the lower board rack and upward onto the upper board rack.
The middle spray arm assembly and upper board rack may be removed to allow
the lower rack to accommodate large boards.
With
the middle spray-arm assembly and upper rack in place, the lower and racks
are capable of accommodating boards up to 7” (177 mm) in height.
Maximum width is 18”.
|
Feature |
SMT600 |
SMT800 |
SMT1000 |
|
Dimensions |
40”W x 44”L x
63”H |
40”W x 44”L x
63”H |
40”W x 44”L x
63”H |
|
Weight |
750 lbs |
750 lbs |
750 lbs |
|
Construction |
Welded tube
steel frame
16 gauge steel panels |
Welded tube
steel frame
16 gauge steel panels |
Welded tube
steel frame
16 gauge steel panels |
|
Finish |
Powder-coat
epoxy |
Powder-coat
epoxy |
Powder-coat
epoxy |
|
Internal
Plumbing |
Stainless
steel
Polypropylene
|
Stainless
steel
Polypropylene |
Stainless
steel
Polypropylene |
|
Electrical
Requirements |
208-230 VAC 1
Æ 60 amps |
208-230 VAC 1
Æ 60 amps |
208-230 VAC 1
Æ 60 amps |
|
Water
Requirements
-LD & ZD
Series |
¾” NPT
5 gallons per minute (intermittent flow) DI water recommended |
¾” NPT
5 gallons per minute (intermittent flow) DI water recommended |
¾” NPT
5 gallons per minute (intermittent flow) DI water recommended |
|
Water
Requirements
-CL Series |
¾” NPT
5 gallons per minute (intermittent flow) Make up water only |
¾” NPT
5 gallons per minute (intermittent flow) Make up water only |
¾” NPT
5 gallons per minute (intermittent flow) Make up water only |
|
Exhaust |
6” static
exhaust |
6” static
exhaust |
6” static
exhaust |
|
CPU |
Intel X-Scale (400-Mhz CPU)
Windows CE.NET Operating System |
Intel X-Scale (400-Mhz CPU)
Windows CE.NET Operating System |
Intel X-Scale (400-Mhz CPU)
Windows CE.NET Operating System |
|
Network
(optional) |
Ethernet Port |
Ethernet Port |
Ethernet Port |
|
Data Export
(optional) |
PCMCIA Compact FLASH (CF) |
PCMCIA Compact FLASH (CF) |
PCMCIA Compact FLASH (CF) |
|
Operator
Interface |
10.4” color
touch-screen |
10.4” color
touch-screen |
10.4” color
touch-screen |
|
Focus-Wash™
|
Standard
|
Standard |
Standard |
|
Board Impact
Pressure 1 |
7.68 ounces
per square inch |
12.8 ounces
per square inch |
15.36 ounces
per square inch |
|
Spray System
Design |
10 Upper
nozzles (15o pattern)
10 Lower
nozzles (15o pattern)
(asymmetrical patterns) |
10 Upper
nozzles (15o pattern)
10 Lower
nozzles (15o pattern)
(asymmetrical patterns) |
10 Upper
nozzles (15o pattern)
10 Lower
nozzles (15o pattern)
(asymmetrical patterns) |
|
Filtration
Pump (CL Only) |
One-stage
stainless steel centrifugal |
One-stage
stainless steel centrifugal |
One-stage
stainless steel centrifugal |
|
Sump Heater
Wattage
(LD & ZD Only) |
10,500 |
10,500 |
10,500 |
|
Sump Heater
Wattage
(CL Only) |
7,000 |
7,000 |
7,000 |
|
Air Heater
Wattage
(Total) |
11,000 |
11,000 |
11,000 |
With
the upper board rack installed, the following throughput estimates apply:
|
Board
Size
|
Boards
per Hour (CL)
|
Boards
per Hour (LD)
|
|
3” x 7”
|
540
|
360
|
|
5” x 7”
|
270
|
180
|
|
7” x 7”
|
180
|
120
|
|
7” x 18”
|
90
|
60
|
SMT1000-CL Throughput
Estimates (Single Rack)
| Board
Size |
Boards
per Load |
Boards
per Hour |
Boards
per Day |
| 3"
x 7" |
90 |
270 |
2160 |
| 4"
x 8" |
60 |
180 |
1440 |
| 6"
x 12" |
45 |
135 |
1080 |
| 8"
x 15" |
30 |
90 |
720 |
| 17"
x 19" |
15 |
45 |
360 |
SMT1000-CL Throughput
Estimates (Double Rack)
|
Board Size
|
Boards
per Hour (CL)
|
|
3” x 7”
|
540
|
|
5” x 7”
|
270
|
|
7” x 7”
|
180
|
|
7” x 18”
|
90
|
SMT1000-LD or ZD Throughput Estimates
(Single Rack)
| Board
Size |
Boards
per Load |
Boards
per Hour |
Boards
per Day |
| 3" x 7" |
90 |
180 |
1440 |
| 4" x 8" |
60 |
120 |
960 |
| 6" x 12" |
45 |
90 |
720 |
| 8" x 15" |
30 |
60 |
480 |
| 17" x 19" |
15 |
30 |
240 |
SMT1000-LD or ZD Throughput
Estimates (Double Rack)
|
Board Size
|
Boards
per Hour (LD)
|
|
3” x 7”
|
360
|
|
5” x 7”
|
180
|
|
7” x 7”
|
120
|
|
7” x 18”
|
60
|
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Information 
Download SMT-Series Data Sheet
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Specifications Subject to
Change Without Notice.
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Winning SMT1000
Series